Blow Molding

We manufacture precision-engineered blow molding solutions for lightweight, durable custom cases and enclosures. Using blow molding, we create impact-resistant, cost-effective cases from materials like high-density polyethylene (HDPE) and polypropylene (PP). Our process enables hollow, double-walled construction for superior strength-to-weight ratio, making it ideal for protective gear, industrial storage, and transit cases. With custom branding, seamless enclosures, and reinforced structural design, our blow-molded solutions deliver exceptional durability and performance for industries including medical, military, electronics, and industrial equipment.

MADE IN USA
AND GLOBALLY
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Blow Molding

Blow Molded to Perfection

Discover the strength, precision, and customization of our blow molding solutions, built to protect, engineered to perform.

High-Precision Custom Molds

Our blow molded cases are designed for ultimate protection, durability, and functionality. Using high-grade materials like ABS, polycarbonate, and polypropylene, we create rugged, impact-resistant cases that safeguard valuable equipment across industries including medical, military, and industrial applications.

Components & Enclosures

We manufacture precision-molded components and enclosures tailored to complex product designs. With CNC-machined mold development and advanced injection molding techniques, we produce parts that ensure structural integrity and seamless integration into electronic, automotive, and industrial applications.

High-Volume Production

With 15 global manufacturing sites, we offer cost-effective, high-volume injection molding capabilities to support large-scale production needs. Our processes allow for consistent quality, rapid turnaround times, and efficient manufacturing, ensuring that your products are delivered on time and to exact specifications, no matter the scale.

In-House Mold Production

Unlike other manufacturers, we own our mold fabrication and repair process. With no middleman, custom molded cases are accessible by saving you development time and cost.

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The Royal Treatment

DESIGNED. DEVELOPED. DELIVERED.

A dedicated project manager is with you every step of the process, creating a seamless, efficient experience.

DESIGN CONSULTATION

Collaborate with Royal Case's experienced specialists to design a custom case tailored to your specific needs.
PROTOTYPE
Receive a working prototype of your custom case, allowing you to evaluate and approve the design before full-scale production begins.
PRODUCTION
Upon approval, your custom case enters production, utilizing our extensive manufacturing capabilities to ensure the highest quality output.
INSPECTION
Your order undergoes rigorous quality control checks to meet every standard, ensuring durability and functionality.
DELIVERY
Finished products are stored in our expansive warehousing facilities and shipped to your specified location, ensuring timely and efficient delivery.

BLOG: Blow Molding

Everything you need to know about blow molding.