CustoM Sewing

For over 40 years, we have specialized in custom soft-sewn manufacturing, offering a wide range of products including backpacks, totes, bags, belts, pouches, sheaths, and leather goods. Our state-of-the-art facilities utilize precision stitching, reinforced seams, RF welding, and heat sealing techniques to ensure durability and waterproofing.

We work with materials such as nylon, polyester, leather, canvas, neoprene, ballistic fabric, natural fibers, and vinyl to create tailored solutions for various industries. With high-volume automated sewing lines, we efficiently produce over 100,000 units daily across our 15 global manufacturing sites, delivering cost-effective and high-quality custom carrying cases.

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MADE IN USA
AND GLOBALLY
worker sewing fabric for a custom bag
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Custom Sewing

Precision Stitched.
Performance Built.

Explore endless possibilities with our custom sewing, crafted to your specs, stitched for durability, and designed to perform.
water resistant zipper on a duffle bag

Custom Soft-Sewn Carrying Solutions

From backpacks and totes to pouches and sheaths, our custom soft-sewn cases are designed for durability, protection, and style. Whether for medical, military, industrial, or consumer applications, we craft each product with precision stitching, reinforced seams, and custom padding to meet the unique demands of every industry.
stacked fabric

Performance Fabrication

We specialize in advanced sewing techniques such as RF welding, heat sealing, and high-strength stitching to create waterproof, impact-resistant, and structurally reinforced products. Using materials like neoprene, ballistic fabric, and vinyl, we engineer solutions that perform under pressure, ensuring long-lasting quality and reliability.
police vest

Specialty Sewing

If it’s sewn, we can make it. We provide expert design, engineering, and technical expertise to create soft-sewn products with advanced features such as embedded cables, heat shielding, custom hardware, unique textures, and more.
embroidery machine sewing a logo into fabric for a custom case

Branding & Customization

Stand out from the competition by showing off your brand. We offer a wide variety of customization options including embroidery, printing, color and material selection, plating, and more.

Ready for a Test Run?

Request A Sample
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The Royal Treatment

DESIGNED. DEVELOPED. DELIVERED.

A dedicated project manager is with you every step of the process, creating a seamless, efficient experience.
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DESIGN CONSULTATION

Collaborate with Royal Case's experienced specialists to design a custom case tailored to your specific needs.
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PROTOTYPE
Receive a working prototype of your custom case, allowing you to evaluate and approve the design before full-scale production begins.
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PRODUCTION
Upon approval, your custom case enters production, utilizing our extensive manufacturing capabilities to ensure the highest quality output.
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INSPECTION
Your order undergoes rigorous quality control checks to meet every standard, ensuring durability and functionality.
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DELIVERY
Finished products are stored in our expansive warehousing facilities and shipped to your specified location, ensuring timely and efficient delivery.

BLOG: Custom Sewing

Everything you need to know about custom sewing.