Trusted By 2,000+ Happy Clients

GET CUSTOM CASES
AND FOAM WITH ZERO FRICTION

Tired of paying for two margins? Enjoy fully
customized cases with precision foam that are
designed, built, and delivered by one partner.

No middlemen.

No handoffs.

No delays.

SEE WHAT YOU'RE OVERPAYING
We can build to these:
The real cost of your current setup

YOU'RE NOT JUST PAYING TWO VENDORS.
YOU'RE PAYING FOR EVERY HOUR THEY DON'T
TALK TO EACH OTHER.

Here's what the dual-vendor model actually costs a mid-sized procurement team over 12 months:

2-3 weeks

Added to every project timeline when foam ships between vendors

30-40%

Distributor markup you pay on top of the manufacturer cost

40+ hrs/yr

Internal team time spent coordinating, chasing updates, managing errors

1 in 6

Orders with a fit or alignment issue when case and foam are designed separately

And when something goes wrong — a miscut foam insert, a delayed shipment — neither vendor owns it. That conversation is yours to manage.

why WE ARE different

ONE FACILITY. CASE AND FOAM
DESIGNED TOGETHER FROM DAY ONE.

Royal Case is a manufacturer, not a distributor. We don't resell cases and outsource the foam — we
build both under one roof, which means the geometry is right before anything goes into production.

You submit your sample or product specs (design files, weight, compliances)

We handle discovery in a single intake call — typically 10 minutes

Our team designs the case and foam insert simultaneously

Matched to your exact case geometry — You review a prototype before full production begins

Your case + foam ship as a complete, ready-to-use solution

One PO, one tracking number, one point of contact if anything is off

Three ways to start

YOU DON'T HAVE TO OVERHAUL YOUR
SUPPLY CHAIN TODAY.

Cost breakdown audit

Send us your current case and foam pricing. We'll show you exactly what you're paying in distributor markup and where the arbitrage is. No strings attached.

Free. Takes 2 minutes to request.

Full migration

Ready to move? We'll reduce your current total landed cost (case + foam + shipping between vendors) and beat your existing lead time by at least 20%.

Guaranteed or we tell you upfront.

ROYAL CASE PRODUCTS

ONE MANUFACTURER. EVERY CASE TYPE YOUR PRODUCT WILL EVER NEED.

Most companies piece together a case lineup from multiple suppliers. They need to use different vendors for hard cases, foam, soft goods, and ATA. Royal Case manufactures all of it. That means one relationship, one quality standard, and one team accountable for everything your product ships in.

Hard Cases

Soft Cases

EVA Cases

Aluminum cases

Silicone cases

Shipping crates

Leather goods

Warehousing + fulfillment

Your cases, stored near your customers — shipped the moment you need them.

Most manufacturers ship to you. You store, pick, pack,and manage distribution yourself. Royal Case does itall: we build your cases, hold your inventory across650,000 sq ft of North Texas warehouse space, andfulfill orders on your behalf — so you're never sittingon capital or scrambling to ship.

650,000 sq ft Domestic warehousespace, centrally located in North Texas
Build-to-stock — Order in bulk, pay onlywhen inventory ships to you
Real-time Order in bulk, pay only wheninventory ships to you
Fulfillment model

Stop funding inventory you haven't sold yet.

Most companies carry 60–120 days of case and foam inventory on-hand — paying to store it, insure it, count it, and finance it. Royal Case ships to you on demand. You hold inventory for days, not months.

The cost your balance sheet doesn't show

Every unit sitting in your warehouse is capital you've already spent but haven't recovered. That tied-up cash can't fund headcount, equipment, or growth. And excess inventory triggers a compounding set of overhead most procurement teams never fully account for:

  • Storage space you're renting or can't repurpose
  • Insurance premiums tied to on-hand value
  • Labor for cycle counts, receiving, and damage inspection
  • Shrinkage, obsolescence, and write-downs on slow-moving SKUs
  • 3PL fees for pick, pack, and outbound fulfillment

Royal Case absorbs all of it. We warehouse and fulfill your inventory upstream — you receive exactly what you need, when you need it, freight prepaid.

Better inventory turns. Better balance sheet.

Inventory turnover, how quickly you sell through what you hold, is one of the clearest signals of
operational health your finance team and lenders watch. The faster you turn inventory, the less cash is
stuck in your supply chain.

Traditional model

90-day bulk orders sit on your books as a liability

Capital tied up until product moves

Slow inventory turn signals operational drag

Peak stock on-hand at tax assessment date

Royal Case model

You hold days of inventory, not months

Capital freed for growth, headcount, or equipment

Higher turn ratio — balance sheet looks lean

Lower on-hand value at assessment — reduced tax exposure

A TAX ADVANTAGE MOST TEAMS HAVEN'T CONSIDERED

Inventory is a taxable asset — assessed on a specific date each year. Large, infrequent shipments mean you're likely holding peak inventory exactly when that assessment happens. Smaller, demand-driven shipments reduce your on-hand value at assessment time.

Same annual volume.
Meaningfully lower tax exposure.

No complex restructuring required — just a smarter replenishment model that naturally reduces assessed inventory value.

WHAT YOU STOP PAYING FOR

If you're currently using a 3PL, you're paying for services Royal Case provides as part of the model:
storage, inventory management, kitting, and outbound distribution. When we manage fulfillment
upstream, those line items come off your P&L.

3PL costs eliminated

Storage, pick, pack, and outbound fulfillment handled in-house at Royal Case.

Freight prepaid

You pay only for final delivery to your dock. We find the lowest-cost option using our freight account or yours.

Overhead absorbed

Insurance, handling, cycle counts, and shrinkage risk stay on our side of the supply chain.

Frequently Asked Questions

Got questions? We have answers.

How is this different from just buying cases and foam from two separate vendors like we do now?

We have an existing supplier we're happy with. Why would we switch?

What does the Cost Breakdown Audit actually involve?

How does your warehousing model actually reduce our costs — aren't we just shifting the storage expense to you?

How do you handle quality issues or errors?

What's the minimum order size, and do you work with smaller companies or only large-volume buyers?